BOP FMECA update to API S53 5th Edition

MAR Consulting AS updated a Failure Modes, Effect, Criticality and Diagnostics Analysis (FMECA / FMEDA) of the hydraulic control and safety systems of a major drilling contractor’s subsea drilling BOP. MAR Consulting had performed the previous original FMECA / FMEDA based on API S53 4th Edition and the US Code of Federal Regulations (CFR). The new rig contract requires compliance with API S53 5th Edition and therefore warranted the update. And it is outside the Gulf of Mexico where the US CFRs are not applicable. This work is part of the partnership to develop a BOP digital twin and failure […]

FMEDA Deepwater drilling blow-out preventer

MAR Consulting facilitated and documented a Failure Modes, Effect, Criticality and Diagnostics Analysis (FMECA / FMEDA) of a deepwater drilling blow-out preventer of a major drilling contractor’s subsea drilling BOP. This work is part of an extended partnership to to cover the entire fleet of drilling rigs and ships. Description of projects MAR Consulting has been involved as part of this partnership: FMECA BOP subsea drilling safety system · MAR Consulting; FMECA / FMEDA subsea drilling BOP (electrical and hydraulic systems) · MAR Consulting; FMECA of redundant subsea BOP deadman-autoshear · MAR Consulting; FMEA of electrical and control systems in […]

FMECA BOP subsea drilling safety system

MAR Consulting facilitated and documented a Failure Modes, Effect, Criticality and Diagnostics Analysis (FMECA / FMEDA) of the hydraulic control and safety systems of a major drilling contractor’s subsea drilling BOP. This work is part of an extended partnership to to cover the entire fleet of drilling rigs and ships. Description of projects MAR Consulting has been involved as part of this partnership: FMECA / FMEDA subsea drilling BOP (electrical and hydraulic systems) · MAR Consulting; FMEA of electrical and control systems in subsea BOP · MAR Consulting; FMECA of redundant subsea BOP deadman-autoshear · MAR Consulting; FMECA electrical and […]

FTA of subsea BOP control and safety system

MAR Consulting developed a Fault Tree (FT) and Analysis (FTA) on failures of subsea Blow-Out Preventer (BOP) components, equipment, and systems. The probabilistic study made use of the developed fault tree and industry reported failure data (JIP RapidS53). The failure data used was collected in 2017-2018 from drilling rigs with BOP systems operating in the Gulf of Mexico. The main objective of the FTA of the subsea BOP was to develop a qualitative fault tree and use it to estimate the probability of the BOP system being unable to secure and seal the well (top event). The output of the […]

PFD overpressure protection SIF on production header

MAR Consulting supported performing and documenting a Probability of Failure on Demand (PFD) calculation. Due to the addition of new wells to the offshore producing platform in the Norwegian Continental Shelf (NCS), an hazard analysis identified a potential overpressure scenario. The production header has mechanical protection (relief valves) and a Safety Instrumented Function as a redundant barrier. Hence, MAR Consulting calculated the average PFD for this low demand Safety Instrumented Function (SIF). The PFD, when compared to the required risk reduction for this scenario, is acceptable for a number of new wells.

Mini-FSA stage 3 equipment for an SPS

MAR Consulting performed a functional safety assessment (FSA) stage 3 for an engineering contractor and equipment supplier to a subsea production system (SPS). The SPS will be installed and operated in the Norwegian Continental Shelf (NCS). The equipment designed by the engineering company constituted the boundary for the FSA. The equipment is similar to the SPS currently in production in the tie-in field. Hence, the FSA focused mainly on installation, commissioning, and validation activities. MAR Consulting acted as an independent assessor to the project. The objectives were to ensure the equipment is fit for the safety instrumented functions; and is […]

Cyber-security risk assessment of offshore assets

MAR Consulting facilitated a cyber-security risk assessment for an operator of offshore assets in the Norwegian Continental Shelf (NCS). The assets shall comply with the strict Norwegian regulatory requirements. Petroleum Safety Authority (PSA) in Norway runs periodical audits to ascertain the level of IT security (among others) in the operating assets in the NCS. This work is part of an extended partnership with the operator to identify potential cyber-security vulnerabilities in their portfolio. Other assessments part of this work are: Cyber-security assessment of FPSO IT/OT systems · MAR Consulting; Cyber-security risk assessment of FPSO · MAR Consulting; Cybersecurity hazard identification […]

FMECA / FMEDA subsea drilling BOP (electrical and hydraulic systems)

MAR Consulting facilitated and documented a Failure Modes, Effect, Criticality and Diagnostics Analysis (FMECA / FMEDA) of the electrical and hydraulic control and safety systems of a major drilling contractor’s subsea drilling BOP. This work is part of an extended partnership to deliver such a product to the entire fleet of drilling rigs and ships. Description of projects MAR Consulting has been involved as part of this partnership: FMEA of electrical and control systems in subsea BOP · MAR Consulting; FMECA of redundant subsea BOP deadman-autoshear · MAR Consulting; FMECA electrical and control systems in subsea BOP · MAR Consulting; […]

Safety Analysis Report (SAR) of topside drilling BOP

MAR Consulting expertise was used to perform a safety analysis report (SAR) and SIL compliance verification of the safety instrumented functions on the topside drilling BOP stack. As part of this effort, a FMECA was performed for the BOP (FMECA of topside BOP and control system · MAR Consulting). NORSOK D-001 “Drilling facilities” and NORSOK D-010 “Well integrity in drilling and well operations” describe the well barriers used during drilling. Drilling BOPs require strategies and principles for design, operation, and maintenance since they are defined as part of a barrier. The objective is that the barrier will function as required […]

FMECA of topside BOP and control system

Introduction MAR Consulting facilitated and documented a Failure Modes, Effects and Criticality Analysis (FMECA) for a major operator, of a hydraulic and pneumatic control system in a topside drilling Blow-Out Preventer (BOP). The FMECA was part of the initiative to re-start drilling in a field in the Norwegian Continental Shelf (NCS). The BOP OEM updated the BOP with a shear boost upgrade, PLC upgrade, auxiliary readback pressure panels, and Managed Pressure Drilling (MPD) flowline function addition. Objective In addition to the failure analysis, the Safety Analysis Report (SAR) used the FMECA outcome to comply with functional safety rules and regulations […]